Global Periodic Maintenance Table

Based on a 2 production shifts of 8 hours, 5 days a week (3840 hours in a year)
Valid for an ArcMate 120iC/12L

Fanuc Robot arm & Controller Maintenance

Fanuc Robot Arm & Controller Maintenance	1D	1W	1M	2M	6M	1Y	Other	Link
Replacing 8 C batteries (Robot base + controller door)						O		See Fanuc doc. section 7.3.1
Check the oil sight glass of J4 to J6 axis				O				See Fanuc doc. section 7.2.3
Check the failure of the wrist part fluoric resin ring				O				See Fanuc doc. section 7.2.4
Clean the controller ventilation system				O				See Fanuc doc. section 7.1.2
Check for external damage or peeling paint				O				See Fanuc doc. section 7.1.2
Check damages of the cable protective sleeve				O				See Fanuc doc. section 7.2.5
Check for water residue on robot				O				See Fanuc doc. section 7.1.2
Check for damages to the teach pendant, the operation box connection cable, or the robot connection cable (Damaged or twisted)						O		See Fanuc doc. section 7.1.2
Check for damage to the mechanical unit cable (movable part)						O		See Fanuc doc. section 7.2.5
Check for damage to the end effector (hand) connection cable						O		See Fanuc doc. section 7.1.2
Check the connection of each axis motor and other exposed connectors						O		See Fanuc doc. section 7.2.5
Retighten the end effector mounting bolts						O		See Fanuc doc. section 4.1
Retightening external main bolts						O		See Fanuc doc. section 7.1.2
Check the mechanical stopper and adjustable mechanical stopper (J1-J2-J3)						O		See Fanuc doc. section 7.2.6
Clean spatters, sawdust, and dust						O		See Fanuc doc. section 7.1.2
Replace Fluoric resin ring							2 years	See Fanuc doc. section 7.2.4
Replacing the grease and oil of J2/J3-axis reducer and J4 to J6-axis gearbox							3 years	See Fanuc doc. section 7.3.2
Replacing cable of mechanical unit							4 years	See Fanuc doc. section 7.1.2
Replace controller batterie							4 years	See Fanuc doc. section 7.1.2

Robotic Cell Maintenance

Robotic Cell	1D	1W	1M	2M	6M	1Y	Other	Link
Perform Controller ALL OF ABOVE (AOA) Back up			O					Fanuc backup
Perform Controller Image Back up					O			Fanuc backup
Purge water from air treatment unit		O						Visual inspection and general checks
Inspect filter in air treatment unit					O			Visual inspection and general checks
Clean light curtains			O					Visual inspection and general checks
Check inlet pressure of supplied air				O				Visual inspection and general checks
Inspect cables and leather covers				O				Visual inspection and general checks

Carriage and rail	1D	1W	1M	2M	6M	1Y	Other	Link
Clean rails and racks from debris.	O							Carriage and rail maintenance
Clean rail flooring under cable chain	O							Carriage and rail maintenance
Confirm the presence of an oil film on rails.			O					Carriage and rail maintenance
Visual inspection, check for wear, crack or bump on cover strips			O					Carriage and rail maintenance
Check for lubricant leak			O					Carriage and rail maintenance
Visual inspection, check for wear, crack or bump for pinion			O					Carriage and rail maintenance
Inspect rail and pinion						O		Carriage and rail maintenance
Check anchors tightening						O		Carriage and rail maintenance
Igus cable chain inspection						O		Cable chain inspection
Inspect linear rails and bearings						O		Linear bearings and seal kit inspection
Inspect seal kit						O		Linear bearings and seal kit inspection
Fill automatic greasing lunit (only if equiped w/ automatic lub. unit)						O	Or as needed	Automatic greasing unit refill
Linear bearing lubrication				O			If no automatic lubrication	Manual linear bearing lubrication

Rotators	1D	1W	1M	2M	6M	1Y	Other	Link
Basic Visual inspection	O							Rotators Maintenance
Complete visual inspection			O					Rotators Maintenance
Roller Chain tension adjustment			O					Rotators Maintenance
Roller Chain lubrication			O					Rotators Maintenance
Support rollers bearing lubrication						O		Rotators Maintenance
Runner blocks lubrication						O		Rotators Maintenance
Clamping screws lubrication					O			Rotators Maintenance
Drive gearbox oil level check						O		Rotators Maintenance
Inspect Cable and leather cover				O				Visual inspection and general checks
Clean brake resistance unit					O
Validate positioning laser alignement with rotators						O

Welding Equipment Maintenance

Power Source

Other

Link

Calibration

Contact your Lincoln representative

Power source maintenance

Inspect ground cable

Power source maintenance

Clean with compressed air

Power source maintenance

Wire Feeder	1D	1W	1M	2M	6M	1Y	Other	Link
Inspect motor brushes					O			Wire feeder Maintenance
Clean with compressed air					O			Wire feeder Maintenance
Replace drive rolls							3 years	Wire feeder Maintenance

Cooling Unit	1D	1W	1M	2M	6M	1Y	Other	Link
Check water level			O					Water Cooler Maintenance
Clean Strainer					O			Water Cooler Maintenance
Clean with compressed air					O			Water Cooler Maintenance
Coolant replacement						O		Water Cooler Maintenance

Wire Delivery

Other

Link

Verify friction in the wire feed system

None

Clean the wire delivery conduit (using compressed air)

None

Torch Cleaning Station Maintenance

Torch Cleaning Station	1D	1W	1M	2M	6M	1Y	Other	Link
Visual inspection of the reaming bit		O						Cleaning station maintenance
Empty wire bin and reamer residue bin			O					Cleaning station maintenance
Clean around reamer motor			O					Cleaning station maintenance
Clean anti-spatter inlet tube			O					Cleaning station maintenance
Validate robot taught positions for reamer			O					Cleaning station maintenance

LTS Sensor Maintenance

LTS Sensor	1D	1W	1M	2M	6M	1Y	Other	Link
Clean the outside of the housing, removing any spatter buildup		O						AGT LTS Laser Sensor Maintenance
Visual inspection of the LTS lens		O						AGT LTS Laser Sensor Maintenance
Clean the door opening,removing any spatter buildup		O						AGT LTS Laser Sensor Maintenance
Replace brass key							Every 500,000 cycles (R[200])	Contact AGT support
Replace pneumatic cylinder							Every 500,000 cycles (R[200])	Contact AGT support
Inspect LTS Moltec and leather cover				O				Visual inspection and general checks

HMI Maintenance

HMI

Other

Link

Clean HMI screen

None

Inspect HMI protective display cover

None