Global Periodic Maintenance Table
THIS ARTICLE IS BEING RENOVATED - IN THE MEANTIME, PLEASE CONTACT AGT ROBOTICS FOR ANY ENQUIRIES OR SPECIFIC QUESTIONS RELATED TO THE MAINTENANCE ITEMS AND FREQUENCY
Based on a 2 production shifts of 8 hours, 5 days a week (3840 hours in a year)
Valid for an ArcMate 120iC/12L
Fanuc Robot arm & Controller Maintenance
Fanuc Robot Arm & Controller Maintenance | 1D | 1W | 1M | 2M | 6M | 1Y | Other | Link |
Replacing 8 C batteries (Robot base + controller door) | O | |||||||
Check the oil sight glass of J4 to J6 axis | O | |||||||
Check the failure of the wrist part fluoric resin ring | O | |||||||
Clean the controller ventilation system | O | |||||||
Check for external damage or peeling paint | O | |||||||
Check damages of the cable protective sleeve | O | |||||||
Check for water residue on robot | O | |||||||
Check for damages to the teach pendant, the operation box connection cable, or the robot connection cable (Damaged or twisted) | O | |||||||
Check for damage to the mechanical unit cable (movable part) | O | |||||||
Check for damage to the end effector (hand) connection cable | O | |||||||
Check the connection of each axis motor and other exposed connectors | O | |||||||
Retighten the end effector mounting bolts | O | |||||||
Retightening external main bolts | O | |||||||
Check the mechanical stopper and adjustable mechanical stopper (J1-J2-J3) | O | |||||||
Clean spatters, sawdust, and dust | O | |||||||
Replace Fluoric resin ring | 2 years | |||||||
Replacing the grease and oil of J2/J3-axis reducer and J4 to J6-axis gearbox | 3 years | |||||||
Replacing cable of mechanical unit | 4 years | |||||||
Replace controller batterie | 4 years |
Robotic Cell Maintenance
Robotic Cell | 1D | 1W | 1M | 2M | 6M | 1Y | Other | Link |
Perform Controller ALL OF ABOVE (AOA) Back up | O | |||||||
Perform Controller Image Back up | O | |||||||
Purge water from air treatment unit | O | |||||||
Inspect filter in air treatment unit | O | |||||||
Clean light curtains | O | |||||||
Check inlet pressure of supplied air | O | |||||||
Inspect cables and leather covers | O |
Carriage and rail | 1D | 1W | 1M | 2M | 6M | 1Y | Other | Link |
Clean rails and racks from debris. | O | |||||||
Clean rail flooring under cable chain | O | |||||||
Confirm the presence of an oil film on rails. | O | |||||||
Visual inspection, check for wear, crack or bump on cover strips | O | |||||||
Check for lubricant leak | O | |||||||
Visual inspection, check for wear, crack or bump for pinion | O | |||||||
Inspect rail and pinion | O | |||||||
Check anchors tightening | O | |||||||
Igus cable chain inspection | O | |||||||
Inspect linear rails and bearings | O | |||||||
Inspect seal kit | O | |||||||
Fill automatic greasing lunit (only if equiped w/ automatic lub. unit) | O | Or as needed | ||||||
Linear bearing lubrication | O | If no automatic lubrication |
Rotators | 1D | 1W | 1M | 2M | 6M | 1Y | Other | Link |
Basic Visual inspection | O | |||||||
Complete visual inspection | O | |||||||
Roller Chain tension adjustment | O | |||||||
Roller Chain lubrication | O | |||||||
Support rollers bearing lubrication | O | |||||||
Runner blocks lubrication | O | |||||||
Clamping screws lubrication | O | |||||||
Drive gearbox oil level check | O | |||||||
Inspect Cable and leather cover | O | |||||||
Clean brake resistance unit | O |
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Validate positioning laser alignement with rotators | O |
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Welding Equipment Maintenance
Power Source | 1D | 1W | 1M | 2M | 6M | 1Y | Other | Link |
Calibration | O | Contact your Lincoln representative | ||||||
Inspect ground cable | O | |||||||
Clean with compressed air | O |
Wire Feeder | 1D | 1W | 1M | 2M | 6M | 1Y | Other | Link |
Inspect motor brushes | O | |||||||
Clean with compressed air | O | |||||||
Replace drive rolls | 3 years |
Cooling Unit | 1D | 1W | 1M | 2M | 6M | 1Y | Other | Link |
Check water level | O | |||||||
Clean Strainer | O | |||||||
Clean with compressed air | O | |||||||
Coolant replacement | O |
Wire Delivery | 1D | 1W | 1M | 2M | 6M | 1Y | Other | Link |
Verify friction in the wire feed system | O | None | ||||||
Clean the wire delivery conduit (using compressed air) | O | None |
Torch Cleaning Station Maintenance
Torch Cleaning Station | 1D | 1W | 1M | 2M | 6M | 1Y | Other | Link |
Visual inspection of the reaming bit | O | |||||||
Empty wire bin and reamer residue bin | O | |||||||
Clean around reamer motor | O | |||||||
Clean anti-spatter inlet tube | O | |||||||
Validate robot taught positions for reamer | O |
LTS Sensor Maintenance
LTS Sensor | 1D | 1W | 1M | 2M | 6M | 1Y | Other | Link |
Clean the outside of the housing, removing any spatter buildup | O | |||||||
Visual inspection of the LTS lens | O | |||||||
Clean the door opening,removing any spatter buildup | O | |||||||
Replace brass key | Every 500,000 cycles (R[200]) | Contact AGT support | ||||||
Replace pneumatic cylinder | Every 500,000 cycles (R[200]) | Contact AGT support | ||||||
Inspect LTS Moltec and leather cover | O |
HMI Maintenance
HMI | 1D | 1W | 1M | 2M | 6M | 1Y | Other | Link |
Clean HMI screen | O | None | ||||||
Inspect HMI protective display cover | O | None |